October 18th, 2009
In the previous blog entry we discussed the use of hand expansion valves (HEV) maintaining a liquid level in a vessel. In this entry the discussion will center on the HEV being utilized as an expansion device to an evaporator being fed with liquid from a controlled-pressure receiver (CPR).
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Tags: analysis of refrigeration systems, facility operations, operating issues, System design
Posted in ammonia refrigeration components, cold storage warehouse, food processing, industrial refrigeration | No Comments »
September 27th, 2009
We have been somewhat busy the last few weeks completing a new project. The next few blog entries should be more timely.
These valves are used for multiple purposes in ammonia refrigeration systems. However, they are commonly designated by a single description. This common term of hand expansion valve (HEV) is sometimes misleading. It may help to consider the actual function the valve provides; throttling of liquid or vapor and the mass flow requirements for the application.
The common applications of this valve are:
- Liquid make-up to maintain a relatively constant liquid level in a vessel.
- Throttling liquid from a higher pressure to a lower pressure (control pressure systems).
- Balancing upstream liquid pressures to evaporators in a liquid overfeed system.
- Throttling vapor flow in float columns to minimize rapid liquid level fluctuations.
The next few blog entries will discuss the multiple applications of these valves.
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Tags: controlled pressure systems, float columns, hand expansion valves, liquid overfeed, operating issues
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August 14th, 2009
We have worked on several projects with a local contractor where stainless steel was used for the ammonia piping system. One of the most obvious benefits of using stainless steel over carbon steel is the elimination of corrosion. The use of carbon steel piping presents a challenge to work with, even though it has been the most common piping material in use for ammonia refrigeration systems.
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Tags: carbon steel piping, corrosion, insulation, pipe coatings, refrigerant piping, stainless steel piping
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July 22nd, 2009
If you think you may have a problem with draining liquid ammonia from your evaporative condensers, you may want to investigate the equalizing line. This piece of pipe is typically installed on top of the high pressure receiver. The termination of this pipe is usually the discharge line leading to the condensers.
What follows is a brief description of how the equalizing line works.
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Tags: analysis of refrigeration systems, draining evaporative condensers, equalizing lines, liquid ammonia receivers
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July 15th, 2009
Much of the material used for ammonia refrigeration systems is carbon steel. Though various grades of this material are used for pressure vessel fabrication or piping there is one common problem associated with this.
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Tags: cold storage warehouse, food processing, industrial refrigeration, operating issues
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July 10th, 2009
When your ammonia refrigeration system exhibits a recurring problem issue, how do you solve it? Do you look for the the underlying factors that cause the component to react in the manner it did, or do you replace the component because it did not operate as intended?
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Tags: analysis of refrigeration systems, cavitation, operating issues
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July 5th, 2009
For those who own and operate large ammonia refrigeration systems the consequences of this legislation may be far reaching.
Disregarding any political or environmental viewpoints on this subject one issue that should be interesting to discover is the impact of this legislation on associated energy costs, if the bill passes.
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Tags: carbon credits, CO2 emissions, energy conservation
Posted in Cap & Trade, cold storage warehouse, Energy Use, food processing, industrial refrigeration | No Comments »
July 2nd, 2009
One issue that may come up during an audit is replacement of ammonia. If you have added ammonia to your refrigeration system someone may ask you:
- Where was the leak?
- Did you report a leak or release of ammonia?
- Why are you adding ammonia, if you do not report a release?
This may put you in an untenable situation with trying to find an explanation for seemingly ordinary maintenance practices. Where might you find a potential, unnoticed source of ammonia loss?
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Tags: ammonia loss, non-condensable gas, refrigerated purger, release reporting
Posted in cold storage warehouse, food processing, industrial refrigeration | No Comments »
June 26th, 2009
Owners and managers of cold storage warehouses are often faced with minimizing their operating costs. The energy used by the refrigeration system is often a major contibutor to this cost of operation. In the attempt to limit the energy used and its subsequent cost various methods can be utilized.
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Tags: cold storage warehouse, control systems, free-cooling, inverters, part-load efficiency, refrigeration system
Posted in cold storage warehouse, Energy Use, industrial refrigeration | No Comments »
June 24th, 2009
What impact does location have on your energy use? Obviously, if you are located in the South or Western part of the US your ambient temperatures (wet bulb or dry bulb, depending on condenser type) will be higher year round. This can limit your efforts to lower the discharge pressure.
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Tags: ambient temperatures, cold storage warehouse, condensing temperature, discharge pressure, energy reduction, food processing
Posted in Energy Use, industrial refrigeration | No Comments »